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	<title>heat Archives - G00</title>
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	<title>heat Archives - G00</title>
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		<title>Vacuum forming. How hard can it be?</title>
		<link>https://g00.eu/2016/11/01/vacuum-forming-how-hard-can-it-be/</link>
					<comments>https://g00.eu/2016/11/01/vacuum-forming-how-hard-can-it-be/#respond</comments>
		
		<dc:creator><![CDATA[istimat]]></dc:creator>
		<pubDate>Tue, 01 Nov 2016 20:53:16 +0000</pubDate>
				<category><![CDATA[Laser Cutting]]></category>
		<category><![CDATA[tools]]></category>
		<category><![CDATA[box]]></category>
		<category><![CDATA[forming]]></category>
		<category><![CDATA[heat]]></category>
		<category><![CDATA[HIPS]]></category>
		<category><![CDATA[laser cut]]></category>
		<category><![CDATA[pvc]]></category>
		<category><![CDATA[thermoplastic]]></category>
		<category><![CDATA[vacuum]]></category>
		<guid isPermaLink="false">http://g00.eu/?p=190</guid>

					<description><![CDATA[<p>Quite. I laser cut the box. Started out with A4 size, because I figured simple PVC binding covers would work just fine. Who needs fancy HIPS sheets? Generated the box shape here. Then using the laser cutter software I just added the hole matrix for the vacuum surface and the</p>
<p>The post <a rel="nofollow" href="https://g00.eu/2016/11/01/vacuum-forming-how-hard-can-it-be/">Vacuum forming. How hard can it be?</a> appeared first on <a rel="nofollow" href="https://g00.eu">G00</a>.</p>
]]></description>
										<content:encoded><![CDATA[<p>Quite. I laser cut the box. Started out with A4 size, because I figured simple PVC binding covers would work just fine. Who needs fancy <a href="https://en.wikipedia.org/wiki/Polystyrene">HIPS</a> sheets? Generated the box shape <a href="http://www.makercase.com/">here</a>. Then using the laser cutter software I just added the hole matrix for the vacuum surface and the side hole for the vacuum tube.</p>
<p><a href="http://g00.eu/wp-content/uploads/2016/11/photo1478031066145.jpg"><img fetchpriority="high" decoding="async" class="aligncenter size-medium wp-image-191" src="http://g00.eu/wp-content/uploads/2016/11/photo1478031066145-300x225.jpg" alt="photo1478031066145" width="300" height="225" srcset="https://g00.eu/wp-content/uploads/2016/11/photo1478031066145-300x225.jpg 300w, https://g00.eu/wp-content/uploads/2016/11/photo1478031066145-600x450.jpg 600w, https://g00.eu/wp-content/uploads/2016/11/photo1478031066145-768x576.jpg 768w, https://g00.eu/wp-content/uploads/2016/11/photo1478031066145-1024x768.jpg 1024w" sizes="(max-width: 300px) 100vw, 300px" /></a></p>
<p>Laser cut with 0.1mm outside kerf compensation to get that &#8220;hammer&#8221; fit.</p>

<a href='https://g00.eu/wp-content/uploads/2016/11/photo1478031066671.jpg'><img decoding="async" width="300" height="225" src="https://g00.eu/wp-content/uploads/2016/11/photo1478031066671-300x225.jpg" class="attachment-medium size-medium" alt="" srcset="https://g00.eu/wp-content/uploads/2016/11/photo1478031066671-300x225.jpg 300w, https://g00.eu/wp-content/uploads/2016/11/photo1478031066671-600x450.jpg 600w, https://g00.eu/wp-content/uploads/2016/11/photo1478031066671-768x576.jpg 768w, https://g00.eu/wp-content/uploads/2016/11/photo1478031066671-1024x768.jpg 1024w, https://g00.eu/wp-content/uploads/2016/11/photo1478031066671-800x600.jpg 800w" sizes="(max-width: 300px) 100vw, 300px" /></a>
<a href='https://g00.eu/wp-content/uploads/2016/11/photo1478031067192.jpg'><img decoding="async" width="300" height="225" src="https://g00.eu/wp-content/uploads/2016/11/photo1478031067192-300x225.jpg" class="attachment-medium size-medium" alt="" srcset="https://g00.eu/wp-content/uploads/2016/11/photo1478031067192-300x225.jpg 300w, https://g00.eu/wp-content/uploads/2016/11/photo1478031067192-600x450.jpg 600w, https://g00.eu/wp-content/uploads/2016/11/photo1478031067192-768x576.jpg 768w, https://g00.eu/wp-content/uploads/2016/11/photo1478031067192-1024x768.jpg 1024w, https://g00.eu/wp-content/uploads/2016/11/photo1478031067192-800x600.jpg 800w" sizes="(max-width: 300px) 100vw, 300px" /></a>
<a href='https://g00.eu/wp-content/uploads/2016/11/photo1478031067713.jpg'><img loading="lazy" decoding="async" width="300" height="225" src="https://g00.eu/wp-content/uploads/2016/11/photo1478031067713-300x225.jpg" class="attachment-medium size-medium" alt="" srcset="https://g00.eu/wp-content/uploads/2016/11/photo1478031067713-300x225.jpg 300w, https://g00.eu/wp-content/uploads/2016/11/photo1478031067713-600x450.jpg 600w, https://g00.eu/wp-content/uploads/2016/11/photo1478031067713-768x576.jpg 768w, https://g00.eu/wp-content/uploads/2016/11/photo1478031067713-1024x768.jpg 1024w, https://g00.eu/wp-content/uploads/2016/11/photo1478031067713-800x600.jpg 800w" sizes="auto, (max-width: 300px) 100vw, 300px" /></a>
<a href='https://g00.eu/wp-content/uploads/2016/11/photo1478031069335.jpg'><img loading="lazy" decoding="async" width="300" height="225" src="https://g00.eu/wp-content/uploads/2016/11/photo1478031069335-300x225.jpg" class="attachment-medium size-medium" alt="" srcset="https://g00.eu/wp-content/uploads/2016/11/photo1478031069335-300x225.jpg 300w, https://g00.eu/wp-content/uploads/2016/11/photo1478031069335-600x450.jpg 600w, https://g00.eu/wp-content/uploads/2016/11/photo1478031069335-768x576.jpg 768w, https://g00.eu/wp-content/uploads/2016/11/photo1478031069335-1024x768.jpg 1024w, https://g00.eu/wp-content/uploads/2016/11/photo1478031069335-800x600.jpg 800w" sizes="auto, (max-width: 300px) 100vw, 300px" /></a>
<a href='https://g00.eu/wp-content/uploads/2016/11/photo1478031068759.jpg'><img loading="lazy" decoding="async" width="300" height="225" src="https://g00.eu/wp-content/uploads/2016/11/photo1478031068759-300x225.jpg" class="attachment-medium size-medium" alt="" srcset="https://g00.eu/wp-content/uploads/2016/11/photo1478031068759-300x225.jpg 300w, https://g00.eu/wp-content/uploads/2016/11/photo1478031068759-600x450.jpg 600w, https://g00.eu/wp-content/uploads/2016/11/photo1478031068759-768x576.jpg 768w, https://g00.eu/wp-content/uploads/2016/11/photo1478031068759-1024x768.jpg 1024w, https://g00.eu/wp-content/uploads/2016/11/photo1478031068759-800x600.jpg 800w" sizes="auto, (max-width: 300px) 100vw, 300px" /></a>

<p>Added some cheap window gaskets:</p>

<a href='https://g00.eu/wp-content/uploads/2016/11/photo1478031070554-e1478032927138.jpg'><img loading="lazy" decoding="async" width="225" height="300" src="https://g00.eu/wp-content/uploads/2016/11/photo1478031070554-e1478032927138-225x300.jpg" class="attachment-medium size-medium" alt="" srcset="https://g00.eu/wp-content/uploads/2016/11/photo1478031070554-e1478032927138-225x300.jpg 225w, https://g00.eu/wp-content/uploads/2016/11/photo1478031070554-e1478032927138-600x800.jpg 600w, https://g00.eu/wp-content/uploads/2016/11/photo1478031070554-e1478032927138-768x1024.jpg 768w, https://g00.eu/wp-content/uploads/2016/11/photo1478031070554-e1478032927138-800x1067.jpg 800w" sizes="auto, (max-width: 225px) 100vw, 225px" /></a>
<a href='https://g00.eu/wp-content/uploads/2016/11/photo1478031071185.jpg'><img loading="lazy" decoding="async" width="300" height="225" src="https://g00.eu/wp-content/uploads/2016/11/photo1478031071185-300x225.jpg" class="attachment-medium size-medium" alt="" srcset="https://g00.eu/wp-content/uploads/2016/11/photo1478031071185-300x225.jpg 300w, https://g00.eu/wp-content/uploads/2016/11/photo1478031071185-600x450.jpg 600w, https://g00.eu/wp-content/uploads/2016/11/photo1478031071185-768x576.jpg 768w, https://g00.eu/wp-content/uploads/2016/11/photo1478031071185-1024x768.jpg 1024w, https://g00.eu/wp-content/uploads/2016/11/photo1478031071185-800x600.jpg 800w" sizes="auto, (max-width: 300px) 100vw, 300px" /></a>
<a href='https://g00.eu/wp-content/uploads/2016/11/photo1478031700103.jpg'><img loading="lazy" decoding="async" width="300" height="225" src="https://g00.eu/wp-content/uploads/2016/11/photo1478031700103-300x225.jpg" class="attachment-medium size-medium" alt="" srcset="https://g00.eu/wp-content/uploads/2016/11/photo1478031700103-300x225.jpg 300w, https://g00.eu/wp-content/uploads/2016/11/photo1478031700103-600x450.jpg 600w, https://g00.eu/wp-content/uploads/2016/11/photo1478031700103-768x576.jpg 768w, https://g00.eu/wp-content/uploads/2016/11/photo1478031700103-1024x768.jpg 1024w, https://g00.eu/wp-content/uploads/2016/11/photo1478031700103-800x600.jpg 800w" sizes="auto, (max-width: 300px) 100vw, 300px" /></a>

<p>Then I just cut two square shapes to hold the PVC sheets. Turns out this was a bad idea because of the way that plywood bends under heat.</p>

<a href='https://g00.eu/wp-content/uploads/2016/11/photo1478031708023.jpg'><img loading="lazy" decoding="async" width="300" height="225" src="https://g00.eu/wp-content/uploads/2016/11/photo1478031708023-300x225.jpg" class="attachment-medium size-medium" alt="" srcset="https://g00.eu/wp-content/uploads/2016/11/photo1478031708023-300x225.jpg 300w, https://g00.eu/wp-content/uploads/2016/11/photo1478031708023-600x450.jpg 600w, https://g00.eu/wp-content/uploads/2016/11/photo1478031708023-768x576.jpg 768w, https://g00.eu/wp-content/uploads/2016/11/photo1478031708023-1024x768.jpg 1024w, https://g00.eu/wp-content/uploads/2016/11/photo1478031708023-800x600.jpg 800w" sizes="auto, (max-width: 300px) 100vw, 300px" /></a>
<a href='https://g00.eu/wp-content/uploads/2016/11/photo1478031707436.jpg'><img loading="lazy" decoding="async" width="300" height="225" src="https://g00.eu/wp-content/uploads/2016/11/photo1478031707436-300x225.jpg" class="attachment-medium size-medium" alt="" srcset="https://g00.eu/wp-content/uploads/2016/11/photo1478031707436-300x225.jpg 300w, https://g00.eu/wp-content/uploads/2016/11/photo1478031707436-600x450.jpg 600w, https://g00.eu/wp-content/uploads/2016/11/photo1478031707436-768x576.jpg 768w, https://g00.eu/wp-content/uploads/2016/11/photo1478031707436-1024x768.jpg 1024w, https://g00.eu/wp-content/uploads/2016/11/photo1478031707436-800x600.jpg 800w" sizes="auto, (max-width: 300px) 100vw, 300px" /></a>

<p>The way I tried to heat up the plastic was with a cheap electric radiator and a hot air blower. The radiator didn&#8217;t have enough power to get the plastic soft enough and the blower wasn&#8217;t uniform enough and kept either not softening the plastic at all, or just completely melting it.</p>

<a href='https://g00.eu/wp-content/uploads/2016/11/photo1478031700677.jpg'><img loading="lazy" decoding="async" width="300" height="225" src="https://g00.eu/wp-content/uploads/2016/11/photo1478031700677-300x225.jpg" class="attachment-medium size-medium" alt="" srcset="https://g00.eu/wp-content/uploads/2016/11/photo1478031700677-300x225.jpg 300w, https://g00.eu/wp-content/uploads/2016/11/photo1478031700677-600x450.jpg 600w, https://g00.eu/wp-content/uploads/2016/11/photo1478031700677-768x576.jpg 768w, https://g00.eu/wp-content/uploads/2016/11/photo1478031700677-1024x768.jpg 1024w, https://g00.eu/wp-content/uploads/2016/11/photo1478031700677-800x600.jpg 800w" sizes="auto, (max-width: 300px) 100vw, 300px" /></a>
<a href='https://g00.eu/wp-content/uploads/2016/11/photo1478031704153.jpg'><img loading="lazy" decoding="async" width="300" height="225" src="https://g00.eu/wp-content/uploads/2016/11/photo1478031704153-300x225.jpg" class="attachment-medium size-medium" alt="" srcset="https://g00.eu/wp-content/uploads/2016/11/photo1478031704153-300x225.jpg 300w, https://g00.eu/wp-content/uploads/2016/11/photo1478031704153-600x450.jpg 600w, https://g00.eu/wp-content/uploads/2016/11/photo1478031704153-768x576.jpg 768w, https://g00.eu/wp-content/uploads/2016/11/photo1478031704153-1024x768.jpg 1024w, https://g00.eu/wp-content/uploads/2016/11/photo1478031704153-800x600.jpg 800w" sizes="auto, (max-width: 300px) 100vw, 300px" /></a>
<a href='https://g00.eu/wp-content/uploads/2016/11/photo1478031703504-e1478033267181.jpg'><img loading="lazy" decoding="async" width="300" height="240" src="https://g00.eu/wp-content/uploads/2016/11/photo1478031703504-e1478033267181-300x240.jpg" class="attachment-medium size-medium" alt="" srcset="https://g00.eu/wp-content/uploads/2016/11/photo1478031703504-e1478033267181-300x240.jpg 300w, https://g00.eu/wp-content/uploads/2016/11/photo1478031703504-e1478033267181-600x480.jpg 600w, https://g00.eu/wp-content/uploads/2016/11/photo1478031703504-e1478033267181-768x614.jpg 768w, https://g00.eu/wp-content/uploads/2016/11/photo1478031703504-e1478033267181-1024x819.jpg 1024w, https://g00.eu/wp-content/uploads/2016/11/photo1478031703504-e1478033267181-800x640.jpg 800w" sizes="auto, (max-width: 300px) 100vw, 300px" /></a>
<a href='https://g00.eu/wp-content/uploads/2016/11/photo1478031701809.jpg'><img loading="lazy" decoding="async" width="300" height="225" src="https://g00.eu/wp-content/uploads/2016/11/photo1478031701809-300x225.jpg" class="attachment-medium size-medium" alt="" srcset="https://g00.eu/wp-content/uploads/2016/11/photo1478031701809-300x225.jpg 300w, https://g00.eu/wp-content/uploads/2016/11/photo1478031701809-600x450.jpg 600w, https://g00.eu/wp-content/uploads/2016/11/photo1478031701809-768x576.jpg 768w, https://g00.eu/wp-content/uploads/2016/11/photo1478031701809-1024x768.jpg 1024w, https://g00.eu/wp-content/uploads/2016/11/photo1478031701809-800x600.jpg 800w" sizes="auto, (max-width: 300px) 100vw, 300px" /></a>
<a href='https://g00.eu/wp-content/uploads/2016/11/photo1478031702322.jpg'><img loading="lazy" decoding="async" width="300" height="225" src="https://g00.eu/wp-content/uploads/2016/11/photo1478031702322-300x225.jpg" class="attachment-medium size-medium" alt="" srcset="https://g00.eu/wp-content/uploads/2016/11/photo1478031702322-300x225.jpg 300w, https://g00.eu/wp-content/uploads/2016/11/photo1478031702322-600x450.jpg 600w, https://g00.eu/wp-content/uploads/2016/11/photo1478031702322-768x576.jpg 768w, https://g00.eu/wp-content/uploads/2016/11/photo1478031702322-1024x768.jpg 1024w, https://g00.eu/wp-content/uploads/2016/11/photo1478031702322-800x600.jpg 800w" sizes="auto, (max-width: 300px) 100vw, 300px" /></a>
<a href='https://g00.eu/wp-content/uploads/2016/11/photo1478031704694.jpg'><img loading="lazy" decoding="async" width="300" height="225" src="https://g00.eu/wp-content/uploads/2016/11/photo1478031704694-300x225.jpg" class="attachment-medium size-medium" alt="" srcset="https://g00.eu/wp-content/uploads/2016/11/photo1478031704694-300x225.jpg 300w, https://g00.eu/wp-content/uploads/2016/11/photo1478031704694-600x450.jpg 600w, https://g00.eu/wp-content/uploads/2016/11/photo1478031704694-768x576.jpg 768w, https://g00.eu/wp-content/uploads/2016/11/photo1478031704694-1024x768.jpg 1024w, https://g00.eu/wp-content/uploads/2016/11/photo1478031704694-800x600.jpg 800w" sizes="auto, (max-width: 300px) 100vw, 300px" /></a>

<p>Anyway, this was my best attempt:</p>

<a href='https://g00.eu/wp-content/uploads/2016/11/photo1478031705216.jpg'><img loading="lazy" decoding="async" width="300" height="225" src="https://g00.eu/wp-content/uploads/2016/11/photo1478031705216-300x225.jpg" class="attachment-medium size-medium" alt="" srcset="https://g00.eu/wp-content/uploads/2016/11/photo1478031705216-300x225.jpg 300w, https://g00.eu/wp-content/uploads/2016/11/photo1478031705216-600x450.jpg 600w, https://g00.eu/wp-content/uploads/2016/11/photo1478031705216-768x576.jpg 768w, https://g00.eu/wp-content/uploads/2016/11/photo1478031705216-1024x768.jpg 1024w, https://g00.eu/wp-content/uploads/2016/11/photo1478031705216-800x600.jpg 800w" sizes="auto, (max-width: 300px) 100vw, 300px" /></a>
<a href='https://g00.eu/wp-content/uploads/2016/11/photo1478031706881.jpg'><img loading="lazy" decoding="async" width="300" height="225" src="https://g00.eu/wp-content/uploads/2016/11/photo1478031706881-300x225.jpg" class="attachment-medium size-medium" alt="" srcset="https://g00.eu/wp-content/uploads/2016/11/photo1478031706881-300x225.jpg 300w, https://g00.eu/wp-content/uploads/2016/11/photo1478031706881-600x450.jpg 600w, https://g00.eu/wp-content/uploads/2016/11/photo1478031706881-768x576.jpg 768w, https://g00.eu/wp-content/uploads/2016/11/photo1478031706881-1024x768.jpg 1024w, https://g00.eu/wp-content/uploads/2016/11/photo1478031706881-800x600.jpg 800w, https://g00.eu/wp-content/uploads/2016/11/photo1478031706881-1200x900.jpg 1200w" sizes="auto, (max-width: 300px) 100vw, 300px" /></a>

<p>Gotta go buy me some of that fancy HIPS I guess. Maybe a more powerful heater too.</p>
<p>&nbsp;</p>
<p>&nbsp;</p>
<p>&nbsp;</p>
<p>&nbsp;</p>
<p>&nbsp;</p>
<p>The post <a rel="nofollow" href="https://g00.eu/2016/11/01/vacuum-forming-how-hard-can-it-be/">Vacuum forming. How hard can it be?</a> appeared first on <a rel="nofollow" href="https://g00.eu">G00</a>.</p>
]]></content:encoded>
					
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